Genitest Inc. 3472
Frontenac, Montreal, QC, H2K 3A5 - (514) 526-8378 -
(514) 526-5904 fax - info@genitest.com
Scanning Electron Microscopy SEM & EDS - Turbine Blade Evaluation
Mechanical testing - Tensile, Charpy, Hardness, Bending
Chemical Analysis - ICP, Combustion, IGF, EDX-Ray, SSEA, Spark, Spectro, EDS,
Metallography - Grains, Phases, Welds, Graphite, EDMR, LBMR, IGA/IGO, Plasma, HVOF, Placage, etc.
Failure Analysis - Cause of rupture
Corrosion - Test, Analysis & Degradation Study
Minimum Charge
If the total value of the order is too low, A Minimum Charge of $89 CAN will be applicable to cover the general administration fees.
Response Time - Delays
Standard Delays = See list below Rush = double the price
| Test or Analysis | Standard Delays | Rush Delays |
| Mechanical, Metallography, Chemical | 3 to 5 working days | 1 to 2 working days |
| Chemical (sample < 3/4" x 3/4") | 4 to 6 working days | N/A |
Expertise - Failure Analysis, Turbine Blade Evaluation, Investigation, Metallurgical Process Optimization, Etc. - Expert fees (engineers) $170/hr CA.
IMPORTANT NOTE
Rush Delays are applicable only if you clearly specify it on you purchase order. Without written information the order will be treated as standard. In the case of Standard delays, never write "rush" on your P.O. - If you do so, the price will be doubled. Genitest reserves the right to refuse any order which is not feasible.
SEM - Scanning Electron Microscopy - $275/hr
Failure Analysis - Cause of Rupture - POR
EDX-Ray - Energy Dispersive Spectrometry - $150/analysis
EDS - LineScan - $275/line (3 elements)
EDS - Mapping - $275/image (3 elements)
|
Mechanical tests ( Symbol "<" means smaller than, ">" means larger than ) |
| $ US | $ CAN | ||
| Tensile E8 A370 A557 | Yield, Tensile, Elongation, (R.A. - round) | Conversion | 39 |
| Preparation - Flat Sample t < or = 1/4" |
Min. Size: 8" long x 3/4" wide x tck, Add: |
50 | |
| Preparation - Flat Sample t > 1/4" |
Min. Size: 8" long x 3/4" wide x tck, Add: |
70 | |
| Preparation - Round Sample |
Min. Size: 3/8" Diameter x 6" long, Add: |
90 | |
| Preparation Ni, Co, Ti, Hardness >45HRC |
Add: |
60 | |
| Round < 3/8'' dia or Square < 3/8 x 3/8'' |
Min.Size: Dia or Sq x 10" long,(Y,T,E,RA) Price: |
89 | |
| Wire Samples |
Min.Size: Dia x 36" long, (Tensile) Price: |
89 |
| Load Test | Specified Load | Conversion | 89 |
| Preparation - See fixture below |
Min. Size: sample size, no machinig req'd |
||
| High Temperature Tensile | Yield, Tensile, Elongation, (R.A. - round) | 90 | |
| Preparation - Round Sample | Min. Size: 3/8" Diameter x 6" long, Add: | 90 | |
| Preparation Ni, Co, Ti, Hardness >45HRC |
Add: |
60 | |
| Hardness Test (see also microhardness) | 3 indentations, average, range | 39 | |
| Sample Preparation |
Min. Size: 1/4" Diameter x 3/32" long, Add: |
Nil | Nil |
| Bend Test | 180 degrees | Conversion | 39 |
| Sheet - Sample Preparation |
Min. Size: 6" long x 1 1/2" wide x tck, Add: |
39 | |
| Plate - Sample Preparation |
Min. Size: 10" long x 1 1/2" wide x tck, Add: |
39 | |
| Flaring Test | Approx. 70 degrees | 59 | |
| Sample Preparation |
Min. Size: 1/4" Diameter x 4" long, Add: |
39 | |
| Shear Test on Rivets | Single or Double - Shear Stress | 89 | |
| Sample Preparation | Min. Size: size of rivet | Nil | |
| Jominy - End Quench Test | Hardenesses at 1/16th of an inch | 195 | |
| Sample Preparation |
Min. Size: 1" Diameter x 6" long, Add: |
50 | |
| Slice Hardenability | Hardenesses at 2/3rd of radius | 120 | |
| Sample Preparation |
Min. Size: Diameter x 1/2" long, Add: |
50 | |
| Coating Adhesion C633 - 3 samples | 3 Samples set, Adhesion Strength or Stress | 325 | |
| 5 Uncoated samples have to be supplied | |||
| Charpy Impact E23 A370 | Ft-lb, Lateral expansion, Shear % | ||
| -65oC to room temperature | Min. Size: 3" x 3" x tck, preparation included | 195 | |
| < -65oC | Min. Size: 3" x 3" x tck, preparation included | 295 | |
| Preparation - Hardness > 45 HRC |
Add: |
195 | |
| Stress Rupture - High Temperature | Time at Designated Stress, Rupture Location | 3.99/hr | |
|
Minimum: |
50 hours | 200 | |
| Preparation - Sample | Min. Size: 3/8" Diameter x 6" long, Add: | 299 | |
| Preparation - Hardness > 45 HRC |
Add: |
60 | |
| Hydrogen Embrittlement F519 | Time at Designated Stress - Min. 50 hours. | 2.19/hr | |
| Samples are supplied by customer |
3 Samples Type 1a.1 (Standard) by treatment |
||
| Shadowgraphic Inspection | Validation of Notch Geometry - 3 samples | Conversion | 29 |
| Tensile - 3 Specimens | Breaking load of 3 specimens | 99 | |
| Tensile on 3 Notched Specimens | Breaking load of 3 notched specimens | 99 | |
| Embrittling Teatment A | Cadmium plating - not bake | 115 | |
| Less Embrittling Teatment B | Cadmium plating - baked for 23h | 145 | |
| Load test for treatment A | Until they rupture - less than 24 hours | 99 | |
| Load test for treatment B | 200 hours | 438 | |
| Fixtures Preparation for Tests | Typical Charge is between $200 to $400 | Conversion | 75/hr |
| $ US | $ CAN | ||
| Conductivity ASTM E1004 |
Conductivity of the Annealed Copper Standard is defined to be 0.58x108 S/m (100 % IACS - International Annealed Copper Standard) at 20°C
|
Conversion | 60 |
| Thickness of Coatings with Eddy-Current ASTM E376 |
B 244 Thickness of Anodic Coatings on Aluminum and of Other Nonconductive Coatings on Nonmagnetic Basis Metals with Eddy-Current Instruments B 499 Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals B 530 Coating Thicknesses by the Magnetic Method: Electrodeposited Nickel Coatings on Magnetic and Nonmagnetic Substrates D 7091 Dry Film Thickness of Nonmagnetic Coatings Applied to Ferrous Metals and Nonmagnetic, Nonconductive Coatings. |
165 |
|
Chemical Analyses - Complete Quantitative - Sample > or = 3/4" x 3/4" |
|
Sample Size Minimum: 3/4'' x 3/4'' x thickness |
|
No of Samples - Same Matrix |
1-4 | 1-4 | 5-9 | 5-9 | 10 and + | 10 and + |
| Commercial Alloys | US | CAN | US | CAN | US | CAN |
| Steel, Stainless, Aluminum | Conversion | 109 | Conversion | 89 | Conversion | 69 |
| Titanium, Nickel, Cobalt Alloys | 179 | 129 | 89 | |||
| + gas Nitrogen or Oxygen | 80 | 70 | 60 | |||
| + gas Hydrogen | 160 | 150 | 140 | |||
| Sample Preparation | Nil | Nil | Nil | Nil | Nil | Nil |
Samples smaller than 3/4'' x 3/4'' x thickness required digestion in strong acids and have to be analyzed by wet chemical methods - ICP, AA, XRF, EDS, Etc (see below).
|
Wet Chemical Analyses - Complete Quantitative - Sample < 3/4" x 3/4" |
|
Sample Size Minimum: sample dimensions or 5 grams for drillings |
|
No of Samples - Same Matrix |
1-4 | 1-4 | 5-9 | 5-9 | 10 and + | 10 and + |
| Commercial Alloys | US | CAN | US | CAN | US | CAN |
| Steel, Stainless, Aluminum | Conversion | 139 | Conversion | 119 | Conversion | 109 |
| Titanium, Nickel, Cobalt, Zinc, Tin, Magnesium, Copper, Lead alloys | 199 | 159 | 129 | |||
| + gas Nitrogen or Oxygen | 80 | 70 | 60 | |||
| + gas Hydrogen | 160 |
150 |
140 | |||
| Sample Preparation | Nil | Nil | Nil | Nil | Nil | Nil |
LCS - Spectro - Semi Quant
|
Aerospace - Chemical Analyses - Semi Quantitative - Sample > or = 3/4" x 3/4" |
|
Sample Size Minimum: 3/4'' x 3/4'' x thickness |
| $ US | $ CAN | ||
| All Alloys | Conversion | 79 |
|
Aerospace - Chemical Analyses - Semi Quantitative - Sample < 3/4" x 3/4" |
|
Sample Size Minimum: sample dimensions or 5 grams for drillings |
| $ US | $ CAN | ||
| All Alloys | Conversion | 99 |
|
Metallography - Sample Size Minimum: Diameter x 1/4'' long. or part size or weld size |
| $ US | $ CAN | ||
| Microstructure - General Feature | Micrograph + phases | Conversion | 125 |
| Grain Size / Grain Flow | Micrograph + ASTM No | 165 | |
| Near Surface Metallography | Micrograph | 175 | |
| STIC test | IGA/IGO, depth | 265 | |
| Intergranular Attack | IGA/IGO, depth | 165 | |
| Clad Diffusion CD | IGA/IGO, depth | 125 | |
| Eutectic Melting | IGA/IGO, depth | 125 | |
| HTO - High Temperature Oxydation | IGA/IGO, depth | 125 | |
| Titanium Surface Contamination | White layer & Alpha case | 125 | |
| Inclusion or Porosity Content | Micrograph + content | 165 | |
| Phase Content | Titanium, Duplex, Steel, etc. | 165 | |
| EDMR, ECMR, LBMR, CM | Remelt, IGA/IGO, Cracks, Globules, ... | 165 | |
| Weld Evaluation | Filet, Butt, Corner, Lap, Plug | 165 | |
| Plasma or HVOF Evaluation | Interface, Integrity, cracks, oxides | 195 | |
| Carburized or Nitrided layer, Decarb., Pick up | IGA/IGO, carbides network, case & core | 175 | |
| Cladding Thickness | Thickness | 165 | |
| Anodizing Layer Thickness | Thickness | 195 | |
| Plating Thickness | Thickness | 165 | |
| Plating Evaluation | Thickness, chemical semi-quant. | 245 | |
| Microhardness - Vickers or Knoop 10 to 1000g | Knoop or Vickers 3 indentation | 99 | |
|
Each additional Indentation |
Add ----> | 9 | |
| Corrosion A262 A | IGA, End Grain Pitting | 165 | |
| Macrostructure | Macrograph | 70 | |
| Etching Test | Macro defects | 110 | |
| PVD Layer thickness | Done on the SEM | 295 | |
| DAS - Dendrite Arm Spacing | On Cast alloys | 175 | |
| Characterization of Graphite Morphology | On Gray Cast Iron | 175 | |
| Extra Micrographs or Macrographs | 29 |
|
Corrosion Test - Sample size: part size or 3'' x 3'' x tck |
| $ US | $ CAN | ||
| ASTM A262 A | Conversion | 165 | |
| ASTM A262 B-C-D-E | 290 | ||
| ASTM A923 A | 165 | ||
| ASTM A923 B | 220 | ||
| ASTM A923 C | 290 | ||
| ASTM G48 A | 290 | ||
| ASTM G48 B | 590 |