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Genitest Inc. 3472 Frontenac, Montreal, QC, H2K 3A5 - (514) 526-8378 - (514) 526-5904 fax - info@genitest.com

 

Scanning Electron Microscopy SEM & EDS - Turbine Blade Evaluation

Mechanical testing - Tensile, Charpy, Hardness, Bending

Chemical Analysis - ICP, Combustion, IGF, EDX-Ray, SSEA, Spark, Spectro, EDS,

Metallography - Grains, Phases, Welds, Graphite, EDMR, LBMR, IGA/IGO, Plasma, HVOF, Placage, etc.

Failure Analysis - Cause of rupture

Corrosion - Test, Analysis & Degradation Study

 

 

Minimum Charge

If the total value of the order is too low, A Minimum Charge of $89 CAN  will be applicable to cover the general administration fees.

 

Response Time - Delays

Standard Delays = See list below     Rush =  double the price

Test or Analysis Standard Delays Rush Delays
Mechanical, Metallography, Chemical 3 to 5 working days 1 to 2 working days
Chemical (sample  <  3/4" x 3/4") 4 to 6 working days N/A

 

 

Expertise - Failure Analysis, Turbine Blade Evaluation, Investigation, Metallurgical Process Optimization, Etc. - Expert fees (engineers)   $170/hr CA.

 

IMPORTANT NOTE

Rush Delays are applicable only if you clearly specify it on you purchase order.  Without written information the order will be treated as standard. In the case of  Standard delays, never write "rush" on your P.O. -  If you do so, the price will be doubled. Genitest reserves the right to refuse any order which is not feasible.

 

 

SEM - Scanning Electron Microscopy - $275/hr

Failure Analysis - Cause of Rupture - POR

EDX-Ray - Energy Dispersive Spectrometry - $150/analysis

EDS - LineScan - $275/line (3 elements)

EDS - Mapping - $275/image (3 elements)

 

 

Mechanical tests  ( Symbol "<" means smaller than,   ">" means larger than )

    $ US  $ CAN
Tensile  E8 A370 A557 Yield, Tensile, Elongation, (R.A. - round) Conversion 39
Preparation - Flat Sample t < or = 1/4"

Min. Size: 8" long  x  3/4" wide x tck,        Add:

50
Preparation - Flat Sample t  > 1/4"

Min. Size: 8" long  x  3/4" wide x tck,        Add:

70
Preparation - Round Sample

Min. Size: 3/8" Diameter x 6" long,            Add:

90
Preparation Ni, Co, Ti, Hardness  >45HRC

 Add:

  60
Round < 3/8'' dia or Square < 3/8 x 3/8''

Min.Size: Dia or Sq x 10" long,(Y,T,E,RA) Price:

  89
Wire Samples

Min.Size: Dia x 36" long, (Tensile) Price:

  89
Load Test Specified Load Conversion 89
Preparation - See fixture below

Min. Size: sample size, no machinig req'd

 
High Temperature Tensile Yield, Tensile, Elongation, (R.A. - round) 90
Preparation - Round Sample Min. Size: 3/8" Diameter x 6" long,            Add: 90
Preparation Ni, Co, Ti, Hardness  >45HRC

      Add:

60
Hardness Test (see also microhardness) 3 indentations, average, range 39
Sample Preparation

Min. Size: 1/4" Diameter x 3/32" long,      Add:

Nil Nil
Bend Test 180 degrees Conversion 39
Sheet - Sample Preparation

Min. Size: 6" long  x 1 1/2" wide x tck,      Add:

39
Plate - Sample Preparation

Min. Size: 10" long  x 1 1/2" wide x tck,    Add:

39
Flaring Test Approx. 70 degrees 59
Sample Preparation

Min. Size: 1/4" Diameter x 4" long,            Add:

39
Shear Test on Rivets Single or Double - Shear Stress 89
Sample Preparation Min. Size: size of rivet          Nil
Jominy - End Quench Test Hardenesses at 1/16th of an inch 195
Sample Preparation

Min. Size: 1" Diameter x 6" long,            Add:

50
Slice Hardenability Hardenesses at 2/3rd of radius 120
Sample Preparation

Min. Size: Diameter x 1/2" long,            Add:

50
Coating Adhesion C633 - 3 samples 3 Samples set, Adhesion Strength or Stress 325
  5 Uncoated samples have to be supplied  
Charpy Impact  E23 A370 Ft-lb, Lateral expansion, Shear %  
-65oC to room temperature Min. Size: 3" x 3" x tck,  preparation included 195
< -65oC Min. Size: 3" x 3" x tck,  preparation included 295
Preparation - Hardness  > 45 HRC

      Add:

195
Stress Rupture - High Temperature Time at Designated Stress, Rupture Location 3.99/hr

Minimum:

50 hours 200
Preparation - Sample Min. Size: 3/8" Diameter x 6" long,          Add: 299
Preparation - Hardness  > 45 HRC

      Add:

60
Hydrogen Embrittlement F519 Time at Designated Stress - Min. 50 hours. 2.19/hr
Samples are supplied by customer

3 Samples Type 1a.1 (Standard) by treatment

Shadowgraphic Inspection Validation of Notch Geometry - 3 samples Conversion 29
Tensile - 3 Specimens Breaking load of 3 specimens 99
Tensile on 3 Notched Specimens Breaking load of 3 notched specimens 99
Embrittling Teatment A Cadmium plating - not bake 115
Less  Embrittling Teatment B Cadmium plating - baked for 23h 145
Load test for treatment A Until they rupture - less than 24 hours 99
Load test for treatment B 200 hours 438
Fixtures Preparation for Tests Typical Charge is between $200 to $400 Conversion 75/hr

 

 

Physical tests

    $ US  $ CAN
Conductivity  ASTM E1004

Conductivity of the Annealed Copper Standard is defined to be 0.58x108 S/m (100 % IACS - International Annealed Copper Standard) at 20°C

 

Conversion 60
Thickness of Coatings with Eddy-Current ASTM E376

B 244 Thickness of Anodic Coatings on Aluminum and of Other Nonconductive Coatings on Nonmagnetic Basis Metals with Eddy-Current Instruments

 B 499 Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals

 B 530 Coating Thicknesses by the Magnetic Method: Electrodeposited Nickel Coatings on Magnetic and Nonmagnetic Substrates

 D 7091 Dry Film Thickness of Nonmagnetic Coatings Applied to Ferrous Metals and Nonmagnetic, Nonconductive Coatings.

165

 

Chemical Analyses - Complete Quantitative -  Sample > or = 3/4" x 3/4"

Sample Size Minimum: 3/4'' x 3/4'' x thickness

No of Samples - Same Matrix

1-4 1-4 5-9 5-9 10 and + 10 and +
Commercial Alloys US CAN US CAN US CAN
Steel, Stainless, Aluminum Conversion 109 Conversion 89 Conversion 69
Titanium, Nickel, Cobalt Alloys 179 129 89
+ gas Nitrogen or Oxygen 80 70 60
+ gas Hydrogen 160 150 140
Sample Preparation Nil Nil Nil Nil Nil Nil

Samples smaller than 3/4'' x 3/4'' x thickness required digestion in strong acids and  have to be analyzed by wet chemical methods - ICP,  AA, XRF, EDS, Etc (see below).

Wet Chemical Analyses - Complete Quantitative - Sample < 3/4" x 3/4"

Sample Size Minimum: sample dimensions or 5 grams for drillings

No of Samples - Same Matrix

1-4 1-4 5-9 5-9 10 and + 10 and +
Commercial Alloys US CAN US CAN US CAN
Steel, Stainless, Aluminum Conversion 139 Conversion 119 Conversion 109
Titanium, Nickel, Cobalt, Zinc, Tin, Magnesium, Copper, Lead alloys 199 159 129
+ gas Nitrogen or Oxygen 80 70 60
+ gas Hydrogen 160

150

140
Sample Preparation Nil Nil Nil Nil Nil Nil

LCS - Spectro - Semi Quant

Aerospace - Chemical Analyses - Semi Quantitative -  Sample > or = 3/4" x 3/4"

Sample Size Minimum: 3/4'' x 3/4'' x thickness

    $ US  $ CAN
All Alloys   Conversion 79

Aerospace - Chemical Analyses - Semi Quantitative -  Sample < 3/4" x 3/4"

Sample Size Minimum: sample dimensions or 5 grams for drillings

    $ US  $ CAN
All Alloys   Conversion 99

 

Metallography - Sample Size Minimum: Diameter x 1/4'' long. or part size or weld size

    $ US  $ CAN
Microstructure - General Feature Micrograph + phases Conversion 125
Grain Size / Grain Flow Micrograph + ASTM No 165
Near Surface Metallography Micrograph 175
STIC test  IGA/IGO, depth 265
Intergranular Attack  IGA/IGO, depth 165
Clad Diffusion CD  IGA/IGO, depth 125
Eutectic Melting  IGA/IGO, depth 125
HTO - High Temperature Oxydation  IGA/IGO, depth 125
Titanium Surface Contamination White layer &  Alpha case 125
Inclusion or Porosity Content Micrograph + content 165
Phase Content Titanium, Duplex, Steel, etc. 165
EDMR, ECMR, LBMR, CM Remelt, IGA/IGO, Cracks, Globules, ... 165
Weld Evaluation Filet, Butt, Corner, Lap, Plug 165
Plasma or HVOF Evaluation Interface, Integrity, cracks, oxides 195
Carburized or Nitrided layer, Decarb., Pick up IGA/IGO, carbides network, case & core 175
Cladding Thickness Thickness 165
Anodizing Layer Thickness Thickness 195
Plating Thickness Thickness 165
Plating Evaluation Thickness, chemical semi-quant. 245
Microhardness - Vickers or Knoop 10 to 1000g Knoop or Vickers 3 indentation 99

Each additional Indentation

Add ----> 9
Corrosion A262 A IGA, End Grain Pitting 165
Macrostructure Macrograph 70
Etching Test Macro defects 110
PVD Layer thickness Done on the SEM 295
DAS - Dendrite Arm Spacing On Cast alloys 175
Characterization of Graphite Morphology On Gray Cast Iron 175
Extra Micrographs or Macrographs   29

 

Corrosion Test - Sample size: part size or 3'' x 3'' x tck

    $ US  $ CAN
ASTM A262 A   Conversion 165
ASTM A262 B-C-D-E   290
ASTM A923 A   165
ASTM A923 B   220
ASTM A923 C   290
ASTM G48 A   290
ASTM G48 B   590

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